02 Connector Application Connectors play an important role in connecting and disconnecting circuits in the design of new energy harnesses. Suitable connectors can ensure the reliability and durability of the circuit. When selecting connectors, it is necessary to consider their conductivity, high-temperature resistance, and waterproof and dustproof characteristics. All connectors should have sufficient manual space during disassembly and assembly, and connectors should be avoided to be installed where water can splash. In addition, for convenience of maintenance and replacement, connectors with good plugand unplug performance and easy installation should be selected. For high-voltage connectors, it is necessary to pay attention to the protection measures of the connector, such as heat shrink tubing and tape, to prevent leakage, arcing, and other safety hazards. In addition, the connector should be able to withstand the high voltage and current of the circuit during operation. 03 Harness Bundling Harness bundling is an important step in the design of new energy special vehicle harnesses. The harness bundling should be reasonable, neat, and easy to maintain, and it should be able to withstand vibration, high temperature, and other environmental factors. 
When bundling the harness, attention should be paid to the following points:
First, the harness should be bundled according to the wiring diagram and the three-dimensional layout of the harness. The bundle should be arranged in a straight line as much as possible, and the distance between the wires should be appropriate to prevent interference.
Second, the bundle should be fixed with cable ties or clamps, and the fixing points should be evenly distributed to avoid excessive bending or stretching of the harness.
Third, for high-voltage harnesses, insulation materials should be added to the bundle to prevent contact with other metal parts and ensure safety. Fourth, for areas with high temperatures or high humidity, special heat-resistant materials or waterproof materials should be added to the bundle to ensure the stability and reliability of the harness.
04 Three-dimensional Layout The three-dimensional layout of the harness is also an important part of the design of new energy special vehicle harnesses. The three-dimensional layout should be reasonable, compact, and easy to maintain. The layout should take into account the space limitations of the vehicle, the route of the harness, and the position of the connectors. 
When designing the three-dimensional layout, attention should be paid to the following points:
First, the layout should be based on the wiring diagram and the actual conditions of the vehicle, and the layout should be optimized to reduce the length of the harness and reduce the resistance.
Second, the layout should avoid areas with high temperatures, high humidity, or strong electromagnetic interference.
Third, the layout should consider the accessibility of the harness for maintenance and repair, and facilitate disassembly and assembly. 
In summary, the design of new energy special vehicle harnesses requires attention to cable selection, connector application, harness bundling, and three-dimensional layout. The design should be based on the vehicle’s power system, working environment, and actual conditions to ensure the efficiency, stability, and safety of power transmission.
Our innovative wiring harnesses serve as the crucial link, connecting various components in new energy vehicles. From motor controllers and batteries to electrification parts, our integrated wiring solutions ensure seamless communication and efficient operation. By enabling precise power distribution and optimizing performance, our wiring harnesses play a vital role in driving the electrification revolution. Experience the power of connectivity as we unite these essential components, creating a greener and more sustainable future of transportation.
Contact us: yanjing@1vtruck.com +(86)13921093681
duanqianyun@1vtruck.com +(86)13060058315
liyan@1vtruck.com +(86)18200390258
Post time: Jul-28-2023
